In the dynamic world of manufacturing, ensuring quality assurance is paramount to delivering reliable products to customers. To address this critical need, cbs has implemented a suite of integrated applications for the
Lean Manufacturing Execution System (MES) and the SAP Business Technology Platform (BTP).
In this article, we’ll delve into each of these applications and explore how they work together to revolutionize
quality assurance in manufacturing.
1. Serial Number Recording App
At the outset of production, the Serial Number Recording app plays a pivotal role. Manufacturing companies,
such as excavator producers, often deal with numerous parts and components. This app, developed by cbs,
simplifies the recording process. Through barcode scanning, it intelligently identifies each part and links it
to the corresponding excavator type in the SAP system. This ensures precise documentation of the configuration
and the components used. Production line workers can streamline the recording process using this app, saving time
and minimizing errors.
2. Checklist App for Quality Assurance
The next step in the quality assurance journey is the Checklist app. Tailored to each product type, this app
guides operators through quality checks and inspection tasks derived directly from SAP inspection lots. Workers
are presented with the inspection characteristics relevant to their workstation, simplifying the process. Whether
evaluating quantitative or qualitative aspects, they can efficiently assess the product. In case of discrepancies,
a quality notification can be created immediately. This app is mainly used by Quality Assurance personnel, who
play a crucial role in ensuring products meet predefined quality standards.
3. Notification Creation App
Quality issues must be reported quickly, and the Notification Creation app simplifies this process. It extracts
essential information from the production order stored in SAP. Operators can enter detailed descriptions of quality
issues, including error codes, and even attach photos for clarity. This versatile app also enables the initiation of
Andon tasks for immediate production stops, ensuring rapid responses to critical problems. It is a valuable tool for
the Quality Assurance department to document and address quality issues effectively.
4. Defects Management App
The Defects Management app provides an overview of all quality-related notifications linked to production orders.
Like a bird’s-eye view, it gives production managers a comprehensive perspective, allowing them to prioritize and
allocate resources efficiently. Notifications can be processed as needed, and the app tracks the planned resolution
time for each issue. During feedback, employees reassess inspection characteristics to ensure accurate reporting and
resolution. This app is indispensable for senior production staff seeking insight into the production landscape.
5. Rework Management App
For production managers, the Rework Management app serves as a strategic tool. It provides insights into rework
requirements across different orders, including prioritization and parts availability. The app simplifies planning
by allowing drag-and-drop allocation of rework tasks to workstations based on predefined shift sequences. This dynamic
scheduling ensures optimal resource utilization, making it a valuable asset for production management.
6. Rework Overview App
Finally, the Rework Overview app supports employees responsible for executing rework tasks. It offers a user-friendly
interface displaying the planned rework tasks for their workstation. Workers receive critical information about each
rework operation, including defect descriptions and materials involved. This app streamlines task execution, ensuring
previously identified issues are resolved efficiently and in line with production plans.
Conclusion
In conclusion, cbs Lean MES applications on SAP BTP make a significant contribution to quality assurance
in manufacturing. The integrated tools developed by cbs address every stage of production and quality control — from serial
number recording to rework execution. These applications help manufacturers improve product quality, reduce errors, and
optimize production processes by seamlessly connecting workers, quality control teams, and production management.
In an industry where precision and efficiency are vital, cbs’ Lean MES applications on SAP BTP are truly a game-changer.
